Battery Knowledge

Custom High Voltage Lithium Battery Pack

604.8v80ah High Voltage Battery Custom 40C Low-Temperature LiFePO4 Battery 48.384kWh

A high voltage lithium battery pack is a system project, not only a cell assembly. At 96V and above, insulation, module layout, BMS architecture, high-voltage connector, fuse strategy and service access all need early planning.

Best-Fit Applications

This custom high voltage pack can be developed for industrial vehicles, EV equipment, mobile energy storage, port machinery and heavy-duty platforms. Chemistry can be selected between LiFePO4 and NMC depending on safety margin, weight and energy target.

Custom Design Notes

We recommend reviewing battery space, airflow, cable route, charger interface and maintenance method before the equipment structure is finalized.

Basic Specification Range

Voltage 96V to 800V+
Capacity Project-specific
Chemistry LiFePO4 / NMC
Application industrial vehicles, EV equipment, energy storage and heavy-duty systems
Certification Support UN38.3, MSDS, CE and CB planning

Related Custom Battery Support

For the full engineering process, visit our custom battery pack page. You can compare existing models in the battery product catalog, review industry use cases under battery solutions, or send your project details through Contact us.

FAQ

Can the voltage exceed 800V?

Project-specific high voltage systems can be reviewed according to application and safety requirements.

Do high voltage packs need smart BMS?

Usually yes. Module monitoring and system communication are commonly required.

Can the pack be modular?

Yes. Modular structure is often used for service, assembly and voltage scaling.

What information is needed first?

System voltage, capacity, current, installation space, cooling method and certification target.

Can you support export documents?

UN38.3, MSDS, labels and other documents can be planned according to the final battery system.